What is jar blow molding machine?
Jar blow molding machine is a type of manufacturing equipment used to produce plastic jars through the blow molding process. Blow molding is a manufacturing technique where a hollow plastic object is created by inflating a heated plastic tube (known as a parison) inside a mold until it takes the desired shape.
Specifications
|
Model |
Unit |
AOK-4000 |
|
| Clamping System |
(Number of cavity) |
cavities |
4 |
|
(clamping unit) |
KG |
48000 |
|
|
(mold stroke) |
mm |
90 |
|
|
(stretch stroke) |
mm |
320 |
|
|
(Bottom stroke) |
mm |
30 |
|
|
(Cavity pitch) |
mm |
114.3 |
|
|
(heating pitch) |
mm |
114.3 |
|
|
(Number of holder) |
PCS |
114 |
|
| Container |
(Max.container volume) |
ltr |
1 |
|
(Max. neck diameter) |
mm |
70 |
|
|
(Max.prefrom height) |
mm |
90 |
|
|
(Max.container diameter) |
mm |
100 |
|
|
(Max.container height) |
mm |
250 |
|
|
(theoretical output) |
B.P.H |
3000-3500 |
|
| Electrical System |
(heating oven) |
UNITS |
9 |
|
(box*channel) |
Floor |
9*6 |
|
|
(Number of lamp) |
pcs |
54 |
|
|
(heating power) |
KW |
54 |
|
|
(installed power) |
KW |
61 |
|
|
(voltage) |
Voltage |
220v/380V/3phase |
|
| Air System |
(operating pressure) |
kg/cm2 |
7 |
|
(blowing pressure) |
mpa |
30-40 |
|
|
(high pressure air consuming) |
L/min |
2000 |
|
|
(power) |
KW |
22 |
|
| Chiller System |
(temperature) |
°C |
10-15 |
|
(pressure) |
Mpa |
0.3-0.5 |
|
|
(flow rate) |
L/min |
40 |
|
|
(heating power) |
HP |
8 |
|
| Machine |
(L×W×H) (machine dimension) |
M |
3.6*2.2*2.0 |
|
(machine weight) |
KG |
4000 |
|
who we are?
Taizhou Dalgakiran Packaging Machinery Co., Ltd. is a high-quality manufacturer with 24 years of production experience, specializing in the production of various PET blow molding machines and blow molds, which can be applied to food packaging bottles, mineral water bottles, juice bottles, etc. The company has its own mold design team and multiple high-precision equipment, and has obtained ISO9001 and CE certification.
Why Choose Us?
Advanced Equipment
We have multiple high-precision equipment, such as Mitutoyo height gauge, three-dimensional coordinate measuring instrument, roundness meter, CNC milling machine, etc.
Product Application
Food packaging bottles, edible oil bottles, soda and mineral water bottles, juice bottles, wine bottles, cosmetic bottles, etc.
Quality Control
Strictly inspect every link according to the quality system to ensure compliance with the highest standards.
Features Of Jar Blow Molding Machine
The features of a jar blow molding machine can vary depending on the specific model and manufacturer. However, here are some common features you may find in a typical jar blow molding machine:
1.Automatic Operation: Jar blow molding machines are often designed to operate automatically, reducing the need for manual intervention and increasing production efficiency.
2.Multiple Cavities: Many machines have the capability to produce multiple jars simultaneously by having multiple cavities in the mold. This helps improve productivity.
3.Programmable Control System: Jar blow molding machines often come equipped with a programmable control system that allows operators to set and adjust various parameters such as heating temperature, cooling time, blow pressure, and cycle times.
4.Heating System: These machines have a heating system, typically using infrared heaters or heating elements, to heat and soften the plastic material before it is blown into the mold.
5.Blowing System: The blowing system consists of a high-pressure air supply that inflates the heated plastic parison inside the mold, shaping it into the desired jar form.
6.Clamping Unit: A jar blow molding machine includes a clamping unit that securely holds the mold in place during the blowing process. It ensures proper sealing and prevents any leakage of the plastic material.
7.Cooling System: After the plastic jar has been formed, a cooling system helps to rapidly cool down the mold and solidify the plastic, allowing for quick ejection of the finished product.
8.Safety Features: Jar blow molding machines are equipped with safety features such as emergency stop buttons, safety interlocks, and guards to ensure operator safety during the operation.
Product advantages of jar blow molding machine
The jar blow molding machine offers several advantages in the production of plastic jars. Some of the key advantages include:
Cost-effective Production
Jar blow molding machines are capable of producing plastic jars at a high volume and with relatively low production costs. This makes them a cost-effective solution for industries that require large quantities of jars.
Versatility In Design
These machines can produce plastic jars in various shapes, sizes, and designs, allowing for customization to meet specific customer requirements. The flexibility in design makes them suitable for a wide range of applications.
High Production Efficiency
Jar blow molding machines are designed for high-speed production, enabling a fast and efficient manufacturing process. The automation features and multiple cavity options further enhance productivity.
Consistent Quality
With precise control over heating, cooling, and blowing parameters, jar blow molding machines ensure consistent and uniform quality in the produced jars. This helps maintain product integrity and customer satisfaction.
Material Savings
The blow molding process used by these machines allows for efficient material usage. The plastic parison is inflated only to the required shape, reducing material waste compared to other manufacturing methods.
Lightweight Yet Sturdy Jars
Plastic jars produced using blow molding technology are lightweight, making them convenient for transportation and handling. Despite their lightweight nature, they can still maintain structural strength and durability.
Wide Range Of Materials
Jar blow molding machines are compatible with various types of plastic materials, including HDPE (High-Density Polyethylene), PET (Polyethylene Terephthalate), PP (Polypropylene), and more. This versatility allows manufacturers to choose the most suitable material for their specific application.
Reduced Labor Requirements
The automated operation of jar blow molding machines reduces the need for manual labor, resulting in lower labor costs and improved operational efficiency.
Application of Jar blow molding machine
Jar blow molding machines are widely used in various industries for the production of plastic jars. Some common applications include:
Food and Beverage Industry: Jar blow molding machines are extensively used in the food and beverage industry for packaging products such as sauces, condiments, pickles, beverages, and dairy products. Plastic jars produced by these machines offer excellent protection, convenience, and hygiene for storing and transporting food and drink items.
Cosmetics and Personal Care Industry: The cosmetic and personal care industry utilizes jar blow molding machines to manufacture plastic jars for packaging items like creams, lotions, shampoos, gels, and other beauty and skincare products. These machines can produce jars with attractive designs, colors, and finishes to enhance product appeal.
Pharmaceutical Industry: Jar blow molding machines are employed in the pharmaceutical sector to produce plastic jars for packaging medications, vitamins, supplements, and other pharmaceutical products. The airtight and tamper-evident properties of plastic jars ensure product integrity and safety.
Home and Cleaning Products: Manufacturers of home and cleaning products utilize jar blow molding machines to create plastic jars for packaging items such as detergents, cleaning agents, air fresheners, and personal hygiene products. These jars offer durability and ease of use for consumers.
Chemical and Industrial Applications: Jar blow molding machines are also utilized in the chemical and industrial sectors for packaging chemicals, lubricants, solvents, adhesives, and other industrial products. Plastic jars produced by these machines can withstand harsh chemicals and provide secure storage and transportation.
Pet Care Products: The pet care industry employs jar blow molding machines to produce plastic jars for packaging pet food, treats, grooming products, and other pet care items. These jars offer convenience and protection for pet owners.
Precautions for use Jar blow molding machine
When using a jar blow molding machine, it is important to follow certain precautions to ensure safe and efficient operation. Here are some precautions to consider:
Operator Training: Ensure that operators are properly trained in operating the specific jar blow molding machine. They should be familiar with the machine's controls, safety features, and maintenance procedures.
Safety Gear: Operators should wear appropriate personal protective equipment (PPE) such as safety glasses, gloves, and safety shoes to protect against potential hazards during machine operation.
Machine Inspection: Regularly inspect the machine for any signs of damage, wear, or malfunction. Check for loose connections, broken parts, or leaks that could affect the machine's performance or safety.
Material Handling: Follow proper procedures for handling plastic materials, including loading them into the machine and storing them safely. Ensure that the materials are compatible with the machine and meet the required quality standards.
Machine Setup: Before starting production, ensure that the machine is properly set up according to the specific requirements of the job, including mold installation, heating settings, and cooling system adjustments.
Operating Parameters: Set the appropriate operating parameters such as temperature, pressure, and timing based on the type of plastic material and the desired quality of the jars. Follow the manufacturer's guidelines and recommendations for optimal performance.
Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button on the machine. In case of any unexpected issues or emergencies, immediately press the emergency stop button to halt machine operation.
Maintenance and Lubrication: Regularly clean and lubricate the machine as per the manufacturer's instructions. This helps prevent excessive wear and ensures smooth operation. Replace worn-out parts as needed to maintain machine performance.
Power Supply: Ensure that the machine is properly grounded and connected to a stable power supply. Avoid overloading the electrical circuits and use appropriate voltage and current ratings.
Housekeeping: Keep the work area clean and free from debris or obstructions to prevent accidents or interference with machine operation. Maintain a well-ventilated environment, especially during heating and cooling processes.
FAQ
Q: What is a jar blow molding machine?
Q: How does a jar blow molding machine work?
Q: What types of materials can be used in a jar blow molding machine?
Q: What is the maximum production capacity of a jar blow molding machine?
Q: What are the benefits of using a jar blow molding machine?
Q: What are the different types of jar blow molding machines?
Q: What are the advantages of using stretch blow molding for jar production?
Q: What are the factors to consider when selecting a jar blow molding machine?
Q: What is the maintenance required for a jar blow molding machine?
Q: What are the safety precautions to take when using a jar blow molding machine?
Q: What is the lead time for delivery of a jar blow molding machine?
Q: Can a jar blow molding machine produce jars of different sizes and shapes?
Q: What is the typical warranty period for a jar blow molding machine?
Q: Can a jar blow molding machine produce jars with different colors?
Q: What is the maximum thickness of a jar that can be produced by a blow molding machine?
Q: Can a jar blow molding machine produce jars with handles?
Q: What is the minimum and maximum jar capacity that can be produced by a jar blow molding machine?
Q: What is the typical cycle time for a jar blow molding machine?
Q: Can a jar blow molding machine produce jars with logos or branding?
Q: Can a jar blow molding machine be used for other products besides jars?
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