What is preform pet bottle machine?
A preform PET bottle machine is a type of manufacturing equipment used to produce PET (polyethylene terephthalate) bottles. PET bottles are commonly used for packaging various beverages, such as water, soda, juice, and other non-alcoholic drinks.
Specifications
|
|
Model |
Unit |
AOK-4000L |
|
|
Clamping System |
(Number of cavity) |
cavities |
4 |
|
|
(clamping unit) |
KG |
48000 |
||
|
(mold stroke) |
mm |
130 |
||
|
(stretch stroke) |
mm |
340 |
||
|
(Bottom stroke) |
mm |
30 |
||
|
(Cavity pitch) |
mm |
120 |
||
|
(heating pitch) |
mm |
55 |
||
|
(Number of holder) |
PCS |
114 |
||
|
Container |
(Max.container volume) |
ltr |
2 |
|
|
(Max. neck diameter) |
mm |
38 |
||
|
(Max.prefrom height) |
mm |
140 |
||
|
(Max.container diameter) |
mm |
110 |
||
|
(Max.container height) |
mm |
340 |
||
|
(theoretical output) |
B.P.H |
3500-4000 |
||
|
Electrical System |
(heating oven) |
UNITS |
4 |
|
|
(box*channel) |
Layer |
4*12 |
||
|
(Number of lamp) |
pcs |
48 |
||
|
(heating power) |
KW |
57.6 |
||
|
(installed power) |
KW |
65 |
||
|
(voltage) |
Voltage |
220v/380V/3phase |
||
|
Air System |
(operating pressure) |
kg/cm2 |
7 |
|
|
(blowing pressure) |
mpa |
3.5 |
||
|
(high pressure air consuming) |
L/min |
4200 |
||
|
(power) |
KW |
44 |
||
|
Chiller System |
(temperature) |
°C |
10-15 |
|
|
(pressure) |
Mpa |
0.3-0.5 |
||
|
(flow rate) |
L/min |
80 |
||
|
(heating power) |
HP |
5 |
||
|
Machine |
(L×W×H)(machine dimension) |
M |
3.8*2.0*2.0 |
|
|
(machine weight) |
KG |
6000 |
||
Company Profile
Your Professional Preform Pet Bottle Machine manufacturer!
Taizhou Dalgakiran Packaging Machinery Co., Ltd. is a high-quality manufacturer with 24 years of production experience, specializing in the production of various PET blow molding machines and blow molds, which can be applied to food packaging bottles, mineral water bottles, juice bottles, etc. Our company has its own mold design team and multiple high-precision equipment, and has obtained ISO9001 and CE certification.
Advanced Equipment
We have multiple high-precision equipment, such as Mitutoyo height gauge, CNC milling machine, etc.
Product Application
Food packaging bottles, edible oil bottles, soda and mineral water bottles, juice bottles, wine bottles, cosmetic bottles, etc.
Quality Control
Strictly inspect every link according to the quality system to ensure compliance with the highest standards.
One-stop Solution
Our company is a professional manufacturer integrating R&D, design and sales.
Advantages Of Preform Pet Bottle Machine
There are several advantages of using a preform PET bottle machine for the production of PET bottles. Here are some key benefits:
Cost-effective: Preform PET bottle machines offer a cost-effective solution for producing PET bottles. The machines are designed for high-speed production, allowing manufacturers to produce a large number of bottles in a shorter period. This high production efficiency helps reduce labor costs and overall manufacturing expenses.
Versatility: Preform PET bottle machines can produce PET bottles of various shapes, sizes, and designs. This versatility allows manufacturers to cater to different customer demands and market trends. The machines can be easily adjusted to produce bottles for different industries, including beverages, personal care products, household chemicals, and more.
Lightweight and Durable Bottles: PET bottles produced by preform PET bottle machines are lightweight yet highly durable. This makes them ideal for packaging and transporting beverages, as they are less likely to break or crack during handling and transportation. The lightweight nature of PET bottles also helps reduce shipping costs.
Transparency: PET bottles have excellent transparency, allowing consumers to see the contents inside. This is particularly important for beverages, where customers often want to see the color and clarity of the drink before making a purchase decision. The transparency of PET bottles enhances product visibility and appeal.
Recyclability: PET bottles are widely recognized for their recyclability. They can be easily collected, sorted, and recycled into new PET bottles or other plastic products. Preform PET bottle machines support sustainable manufacturing practices by utilizing recyclable materials and promoting the circular economy.
Excellent Barrier Properties: PET bottles have excellent barrier properties, which help prevent oxygen and moisture from penetrating the bottle and affecting the product quality. This is crucial for beverages and other products that need to maintain their freshness and shelf life.
Craftsmanship Of Preform Pet Bottle Machine
The craftsmanship of a preform PET bottle machine plays a crucial role in ensuring the quality, reliability, and performance of the machine. Here are some key aspects of craftsmanship that are important in the design and construction of a preform PET bottle machine:
1.Machine Design: The design of a preform PET bottle machine should be well-thought-out, taking into consideration factors such as ergonomics, ease of operation, maintenance requirements, and safety. A well-designed machine will have clear and intuitive controls, accessible components for maintenance, and built-in safety features to protect operators and prevent accidents.
2.Precision Engineering: Precision engineering is essential to ensure the accuracy and consistency of the machine's movements and operations. High-quality components, such as servo motors, gear systems, and actuators, should be used to provide precise control over the various functions of the machine, such as injection, stretching, and blowing.
3.Material Selection: The choice of materials used in the construction of the machine is crucial for its durability, performance, and resistance to wear and tear. High-quality metals, such as stainless steel or aluminum, should be used for critical components to ensure structural integrity and longevity. Choosing the right materials also helps prevent contamination of the PET material during the production process.
4.Manufacturing Process: The manufacturing process of the machine should adhere to strict quality control standards. Each component should be manufactured with precision and accuracy, ensuring proper fit and alignment during assembly. Stringent quality checks and inspections should be conducted at each stage of the manufacturing process to identify and rectify any defects or deviations from specifications.
5.Testing and Calibration: Before the machine is delivered to the customer, thorough testing and calibration should be performed to ensure its proper functioning. This includes testing the machine under different production conditions and verifying its performance against predefined standards. Calibration of sensors, controllers, and other critical components is necessary to achieve accurate and consistent results.
6.Documentation and Support: A well-crafted preform PET bottle machine should be accompanied by comprehensive documentation, including operation manuals, maintenance guidelines, troubleshooting procedures, and spare parts catalogs. Clear and detailed documentation helps operators and maintenance personnel understand the machine's operation, carry out routine maintenance tasks, and address any issues that may arise.
7.After-Sales Service: Craftsmanship extends beyond the initial manufacturing process and includes after-sales service and support. A reputable manufacturer should provide prompt and reliable after-sales support, including technical assistance, spare parts availability, and training programs for operators and maintenance personnel.
Material Of Preform Pet Bottle Machine
The preform PET bottle machine is typically made of various materials, with different components requiring specific materials for optimal performance. Here are some common materials used in the construction of a preform PET bottle machine:
Frame and Structure
The frame and structure of the machine need to be robust and sturdy to withstand the mechanical forces and vibrations during operation. Materials such as stainless steel or carbon steel are commonly used for the main frame and structural components. These materials offer strength, durability, and resistance to corrosion.
Molds
The molds used for shaping the preform PET bottles are usually made of high-quality steel, such as stainless steel or aluminum alloy. These materials provide excellent thermal conductivity and dimensional stability. The mold surfaces may also undergo special treatments, such as polishing or coating, to enhance their smoothness and release properties.
Hopper and Feeding System
The hopper and feeding system are responsible for supplying the raw material, typically PET resin, to the machine. The hopper is often made of stainless steel or food-grade plastic to ensure cleanliness and prevent contamination of the material.
Injection Unit
The injection unit of the machine, which melts the PET resin and injects it into the molds, contains several components. The barrel and screw, which are responsible for melting and conveying the resin, are typically made of high-strength, heat-resistant steel alloys. The nozzle, through which the molten resin is injected into the mold, is commonly made of hardened tool steel to withstand the high pressures and temperatures involved.
Stretching and Blowing System
The stretching and blowing system is responsible for stretching the preforms and blowing them into the desired bottle shape. Components such as stretch rods, stretch cylinders, and blow valves are typically made of high-strength steel alloys to ensure precise control and resistance to wear.
Electrical and Control System
The electrical and control system of the machine consists of various components, including control panels, sensors, motors, and wiring. These components are typically housed in enclosures made of fire-resistant plastic or metal to ensure safety and protection against environmental factors.
Application Of Preform Pet Bottle Machine
The preform PET bottle machine is widely used in the production of PET bottles for various applications. Here are some common applications of preform PET bottles:
Beverage Industry
Preform PET bottles are widely used in the beverage industry for packaging water, soft drinks, fruit juices, and other beverages. These bottles offer excellent clarity, durability, and resistance to breakage, making them a popular choice for both single-use and reusable containers.
01
Food Industry
Preform PET bottles are also used in the food industry for packaging sauces, condiments, oils, and other food products. These bottles provide a barrier against moisture and oxygen, preserving the freshness and flavor of the contents.
02
Personal Care Industry
Preform PET bottles are commonly used in the personal care industry for packaging shampoos, conditioners, lotions, and other beauty and personal care products. These bottles offer a range of sizes and shapes, making them suitable for various product types and application methods.
03
Pharmaceutical Industry
Preform PET bottles are increasingly used in the pharmaceutical industry for packaging medicines, vitamins, and other health supplements. These bottles offer a high degree of chemical resistance and can be made tamper-evident to ensure product safety.
04
Household and Industrial Products
Preform PET bottles are also used in the household and industrial sectors for packaging cleaning products, detergents, and other chemicals. These bottles can be designed with specific features such as spray nozzles, trigger pumps, and dispensing caps to meet specific application requirements.
05
our equipment and sample room
FAQ
Q: What is a preform PET bottle machine?
Q: How does a preform PET bottle machine work?
Q: What are the advantages of using a preform PET bottle machine?
Q: What types of PET bottles can be produced with a preform PET bottle machine?
Q: What is the maximum production capacity of a preform PET bottle machine?
Q: What is the raw material used in a preform PET bottle machine?
Q: What is the difference between a preform PET bottle machine and a traditional blow molding machine?
Q: What are some features to consider when purchasing a preform PET bottle machine?
Q: What is the maintenance requirement for a preform PET bottle machine?
Q: What is the lifespan of a preform PET bottle machine?
Q: What safety features should be included in a preform PET bottle machine?
Q: Can a preform PET bottle machine produce bottles in different colors?
Q: Can a preform PET bottle machine produce bottles with labels?
Q: How long does it take to change the mold in a preform PET bottle machine?
Q: What is the difference between a hot runner and cold runner mold system?
Q: How can I ensure the quality of bottles produced by a preform PET bottle machine?
Q: What is the power requirement for a preform PET bottle machine?
Q: Can a preform PET bottle machine be customized to meet specific production requirements?
Q: What is the difference between a linear preform PET bottle machine and a rotary preform PET bottle machine?
Q: Can a preform PET bottle machine be operated by a single person?
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