Specifications and function
Container range
Usage: Drugs, cosmetics, health products, alcohol, food, cosmetics, oils, soy sauce, mineral water, carbonated beverages, pesticides, and industrial products, etc.
Material: PET , PETG , PP , HDPE , PC , PES , COP , PPSU , Tritan etc.
Shape: Circular, non circular, fan-shaped, wide mouthed, thick walled, ultra light, bottle with handle, etc.
Rapid cooling technology - is a molding technology for PET containers, especially for thick bottomed bottles, which have a more significant effect
The cooling time at the injection molding station is set to zero, and the cooling work is set to 2 station , which greatly shortens the molding cycle
It is also possible to design better stretching ratios, and this rapid cooling molding process has improved the quality of bottles, with the following improvements.
*Tensile strength * stiffness * gas barrier
*Impact resistance * Creepage resistance * Thick wall distribution control and stability
A small 1 step blow molding machine that combines all the advantages of energy conservation, versatility, and low noise.
A new standard for small 1 step blow molding machines.
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AOK SERIES MAIN FUNCTION
Energy saving servo pump
The oil pump uses a servo motor, which is characterized by being pneumatic only in case of demand, and controlling the speed and pressure of hydraulic oil through the oil pump.
Advantages of using servo motor oil pump:
Energy saving - When the servo motor is not in action, it is in a standstill state. The injection and locking modes are independent servo pumps, and each pump is operated independently,The actual load ratio is about 20% of the actual load (average). Save 40% electricity compared to older models of non servo pump equipment.
High precision - The torque of the servo motor can be freely controlled.
Shorten the cycle - actions can be synchronized.
Low noise - optimized production environment, idle equipment is about 45.3 decibels (20% lower than 12N).
Low consumption - Low water and electricity consumption.
Reduce production costs - due to low consumption.
Reduce heat dissipation - servo motors have a lower heat dissipation rate.
Reduce investment - electric picks, cold water towers, hydraulic oil.
Improve mold life - improve mold locking force control.
MACHINE COMPONENT LIST
|
序号No |
名称Name |
品牌Brand |
备注Re |
|
1 |
伺服电机 Servo motor |
汇川 Inovance |
中国China |
|
2 |
驱动器 drive |
汇川 Inovance |
中国China |
|
3 |
伺服泵 Servo pump |
注友 SUMITOMO |
日本Japan |
|
4 |
转盘伺服电机 Servo motor for rotary plate |
汇川Inovance |
中国China |
|
5 |
减速器 Speed reducer |
利茗LIMING |
台湾 Taiwan |
|
6 |
操作面板+电脑 Panel+Computer |
汇川 Inovance |
中国China |
|
8 |
电子尺 Displacement sensor |
OPKON |
土耳其Turkey |
|
9 |
液压电磁阀 Hydraulic solenoid valve |
东京美 KEIKI |
日本Japan |
|
10 |
低压动作阀 Low pressure valve |
SMC |
日本Japan |
|
11 |
高压吹气阀 High pressure valve |
诺冠 NORGEN |
英国 Britain |
|
11 |
动作气缸 Cylinder |
SMC |
日本Japan |
|
12 |
不锈钢/双合金螺杆Stainless/Metallic Screw |
华博 |
中国China |
|
13 |
交流接触器 contactor |
施耐德 Schneider |
法国 France |
|
14 |
断路器 Breaker |
施耐德 Schneider |
法国 France |
|
15 |
接近开关 Proximate sensor |
奥托尼克斯 Autonics |
韩国 South Korea |
|
16 |
磁性开关 Magnetic sensor |
SMC |
日本Japan |
MACHINE MODEL SPECIFICATIONS
3 STATION
|
名称Name |
AOK-250 PLUS |
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|
型号 Model |
单位Unit |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
口径(E) Mouth |
mm |
107 |
80 |
72 |
60 |
42 |
35 |
30 |
24 |
21.5 |
18 |
|
瓶身直径 Container diameter |
mm |
150 |
130 |
130 |
100 |
80 |
66 |
55 |
48 |
42 |
36 |
|
最大高度 Container height |
mm |
320 |
320 |
320 |
320 |
265 |
250 |
250 |
210 |
160 |
120 |
|
最大容量 Container volume |
ml |
5000 |
3000 |
3000 |
2000 |
900 |
600 |
350 |
250 |
180 |
120 |
MACHINE SPECIFICATIONS
1. Molding Machine Specifications and Operating Conditions
|
Machine Model |
aOK 250-50T |
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|
Item |
Value |
||
|
Injection Unit |
|||
|
Screw Diameter |
54mm |
64mm |
|
|
Injection Capacity ★1 |
274.8 cm³ |
386 cm³ |
|
|
Injection Pressure |
173.3 MPa |
123.4 MPa |
|
|
Injection Rate |
161.6 cm³/sec |
226.7 cm³/sec |
|
|
Injection Force |
396.9 kN |
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|
Screw Stroke |
120 mm |
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|
Max. Screw Speed |
145 min⁻¹ |
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|
Injection Speed |
189 mm/sec |
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|
Clamping Unit |
|||
|
Clamping Force (Injection Mold) |
500.3 kN |
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|
Mold Opening Stroke |
570 mm |
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|
Max. Mold Size (Tie-bar) |
160 mm |
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|
Blow Mold Clamping Force |
303.1 kN |
||
|
Blow Mold Stroke |
65 mm (per side) |
||
|
Parison Stroke |
20 mm (per side) |
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|
Hydraulic System |
|||
|
Max. Hydraulic Pressure |
17.5 MPa |
||
|
Blow Mold Air Pressure/Flow (Max.) ★2 |
3.0 MPa |
1340 L/min |
|
|
Operating Air Pressure/Flow (Max.) ★4 |
1.0 MPa |
460 L/min |
|
|
Hydraulic Pump Motor |
37 kW / 4P |
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|
Electrical System |
|||
|
Hopper Motor |
2.0 kW |
||
|
Heater Capacity (Barrel/Hot Runner) |
17.415 kW / 8.41 kW |
||
|
Utilities |
|||
|
Air Consumption ★3 |
573 L/min (ANR) |
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|
Machine Cooling Water Pressure/Flow/Temp ★5 |
Max. 0.3 MPa, 83.8 L/min, 32°C |
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|
Mold Cooling Water Pressure/Flow/Temp ★6 |
Max. 0.45 MPa, 200 L/min, 15°C |
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Physical Specifications |
|||
|
Machine Dimensions (L×W×H) ★9 |
STD: 4.81m × 2.10m × 3.41m |
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|
Weight ★10 |
9,650 kg |
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Standards & Environment |
|||
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Electrical Standards |
Europe: EN 422:2009, EN 61000-6-2:2008, EN 50178:2007/A1:2010 |
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|
Installation Category (IEC 60664-1) |
Category III |
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|
Pollution Degree (IEC 60664-1) |
Degree 2 |
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|
Operating Ambient Temperature |
5°C ~ 40°C |
||
|
Operating Ambient Humidity |
Max. 80% RH |
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|
Operating Altitude |
Max. 2,000 m |
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|
Storage/Transport Temperature |
-25°C ~ 85°C |
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|
Power Supply |
|||
|
Power Supply Rating/Total Capacity ★11 |
Japan: 3AC200V 50Hz 238A / 3AC200V 60Hz 230A |
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|
Allowable Voltage Fluctuation |
+10%, -10% |
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